The new OSHA training requirements are two-fold, firstly they require forklift operators to undergo formal theoretical training underpinning the fundamentals of forklift operation. The second requirement is for operators to undergo practical forklift operation training. These two requirements are generally carried out over a 4 phase cycle.
Phase 1 – Theoretical Forklift Training
During the initial phase the forklift trainer will guide trainees through a thorough and interactive review of the fundamental underpinnings of operating the machinery. Topics that will generally be covered include:
- OSHA regulations and requirements
- Discussion of the different types of forklifts
- Overview of the operation of forklifts
- Forklift safety
- Forklift maintenance
Phase 2 – Theoretical Forklift Training Evaluation
After the initial phase has been completed, an short examination will be administered to test the employees knowledge of the principles covered. The exact requirements of each test will be different according to which external organization has been brought in to conduct the training. Generally the test will consist of a short multiple choice section, with an essay style written component as well. All tests are graded and generally a minimum score of 70% will be required to pass this phase of the training.
Phase 3 – Practical Forklift Training
Once through the theoretical training and testing the trainee will move onto the hand on portion of the program in which operators are shown how to carry out a pre use inspection, safe operating procedures, start up / shut down procedures, parking operations and then operators are given the opportunity to practice under the watchful eye of an experienced trainer.
Phase 4 – Practical Forklift Training
After the practical training process all trainees will be assessed on their ability to have reached a minimum skill level in using a counter balanced forklift over a relatively challenging practice course. Following the practical evaluation so long as the minimum standards were reached trainees will be de-briefed and given a chance to address any issues they may have. Official documentation will be sent to the employer and the operator will become forklift certified for a period of three years.